Ensure structural integrity and catch critical structural flaws early with the Dye Penetrant Test Kit (Mfr # K801S). This professional, solvent-based visible dye testing kit is specifically engineered to pinpoint hidden surface-breaking defects, micro-cracks, flaws, and porosity in welds and non-porous materials. Perfect for handymen, fabricators, and outdoor power equipment mechanics who need to test engine casings, frames, or custom weldments.
Operating cleanly across a temperature range of 40°F to 125°F, this complete system uses a highly vibrant red dye that stands out sharply against a clean white developer background. Formulated with non-chlorinated solvents, it fully complies with ASME guidelines for non-destructive surface testing (NDT), offering a portable and precise inspection method without the need for expensive electronic equipment.
- Complete Professional Kit: Packaged with all necessary developer, penetrant, cleaner, a cleaning wipe, and a yellow paint marker to mark flaws immediately.
- Vivid Contrast Inspection: High-penetration red dye seeps into microscopic surface cracks, bleeding out visually against the stark white developer layer.
- Wide Thermal Range: Confidently perform testing in workspaces or fields ranging from a cool 40°F up to a maximum operating temp of 125°F.
- ASME Compliant: Formulated to meet strict ASME engineering standards for chemical non-destructive testing.
- Aerosol Precision: Convenient aerosol spray cans make it simple to apply uniform coverage over irregular shapes, tight corners, and vertical weld joints.
⚠️ Shipping Restrictions Note: This item contains hazardous materials under aerosol pressure. This product cannot be sold or shipped to the state of Ohio (OH).
Specifications
What’s Included in the Box?
This fully self-contained inspection package includes:
- (2) P101S-A Penetrant Cans: Deep-seeping red dye to expose fine metal fractures.
- (2) D101-A Developer Cans: Draws the dye out to form crisp visual markers.
- (4) C101-A Cleaner Cans: Crucial for essential pre-cleaning and final wash.
- (1) Industrial Cleaning Wipe: For smooth surface preparation.
- (1) Yellow Paint Marker: To physically circle, log, and identify failure points on the workpiece.
|
Category |
Specification |
|
Manufacturer Part Number (Mfr #) |
K801S |
|
Item Classification |
Dye Penetrant Test Kit |
|
Product Type |
Solvent-Based Visible Dye Penetrant Testing Kit |
|
Dye Color |
Red |
|
Container Type |
Aerosol Spray Can |
|
Minimum Operating Temp |
40°F (4°C) |
|
Maximum Operating Temp |
125°F (52°C) |
|
Standards Met |
ASME |
|
Container Capacity |
Not Applicable (Kit Package) |
|
Country of Origin |
USA |
How to Use This Kit (4-Step NDT Process)
Spray C101-A Cleaner onto the testing zone and dry completely with the cleaning wipe. Surface must be free of grease, dirt, and scale so the dye can enter cracks.
Spray a uniform coat of P101S-A Red Penetrant over the target area. Let it sit (dwell time) within the 40°F–125°F window to soak deeply into surface faults.
Moisten a cloth with the cleaner and clean away surface-level red dye. Do not spray cleaner directly on the crack, or you might wash away the penetrant trapped inside the flaw.
Shake D101-A Developer vigorously and apply a thin coat. Watch the white powder draw out the hidden red dye, making any fractures instantly visible. Mark findings with the yellow marker.